Changed contactor on mp21 front zone.
Mp6 adjusted clippers on eoat they where gouging part.
Mp1 stopped a few times with a inj. Axis overload (overheat) alarm. Found bad fan in control cabinet replaced it haven’t had anymore problems from it.
Assisted techs.
Mike Daniels
Technical Specialist
Oreck Manufacturing
Cell 931.287.6252
Eat. Sleep. Fish.
Mp16 removed nozzle tip and adapter because it was leaking between the two. Cleaned and milled surfaces and reinstalled.
Worked on PMs
Swept shop
Mike Daniels
Technical Specialist
Oreck Manufacturing
Cell 931.287.6252
Eat. Sleep. Fish.
MP-3 Replaced one rear zone heater band & nozzle tip band.
MRO- Sorted out parts on west end shelves- ( non stock items ). Made some of them stock items, Moved some to trailer, & threw the rest out.
MP-7 The nozzle contactor may be about to go out. Tech called me to the press & said the nozzle wouldn’t heat. When I opened the cabinet to check it out,
The heats started working. I f it quits again, I’ll change it out.
MP-18 The hot stamp heat was cutting off. I checked the T.C. connection & checked for any other loose connections. Put it back together & turned it on,
OK for now.
MP-5 The hot stamp foil jog motor is indexing slow. It’s keeping up. Didn’t get a chance to check it out. Maybe it will hold out till they finish the run &
give us time to work on it.
Since the mold was broken by eject retract with a part still on it. Temporarily we have changed the PLC program on press 3 with added safe guards to prevent mold from retracting the ejectors if the you do not have vacuum confirmation and there is a back check on the vacuum sensor to make sure the switch is adjusted properly. Multi-eject, Y up after eject, and eject retract before X back has been disabled. We will work on a better solution as time allows.
Mark McKee
Technical Specialist
Oreck Manufacturing Company
mmckee@oreck.com
PH 931.646.7856
CELL 931.644.5289
FAX 931.646.7615
Mark McKee
Technical Specialist
Oreck Manufacturing Company
mmckee@oreck.com
PH 931.646.7856
CELL 931.644.5289
FAX 931.646.7615
From: Jerome Flowers
Sent: Friday, April 15, 2011 4:17 PM
To: Mark McKee
Subject: Re: Good Friday
Hey Mark
I forgot to tell you. We are working Friday and taking off Sunday for our
Jerome Flowers
Molding Manager
From: Mark McKee
To: Jerome Flowers
Cc: Ken Paschall
Sent: Thu Apr 14 05:09:55 2011
Subject: Good Friday
What is the molding schedule for the Good Friday weekend. I need to communicate this to the guys.
Technical Specialist
Oreck Manufacturing Company
mmckee@oreck.com
PH 931.646.7856
CELL 931.644.5289
FAX 931.646.7615
MP-16 Wouldn’t shoot. One of the nozzle heater bands was bad, but it didn’t help that they heated the nozzle with a torch ( Sanaprene ). Needless to say,
It was like concrete. I took the nozzle & adapter apart & cleaned. Reinstalled with new heater bands & a tip with a larger oraface.
MP-3 Breland said he wanted clippers set up for the canister. We looked at it & talked to Jerome. He said it would be easier to break the runner off & use
a heat gun on the stress mark.
To change the cycle start timer in the new Star XQ-600V press “maint” and “down arrow” till you see RY3 OFF Timer.
Mark McKee
Technical Specialist
Oreck Manufacturing Company
mmckee@oreck.com
PH 931.646.7856
CELL 931.644.5289
FAX 931.646.7615
From: Hiro Natsume [mailto:hirostartn@bellsouth.net]
Sent: Thursday, April 14, 2011 6:44 AM
To: Mark McKee
Subject: RE: New Star XQ-600V
Press 'maint' and down alrrow till you see RY3 OFF timer.
Good luck!
Hiro Natsume
Star Automation, Inc.
615-545-7661
From: Mark McKee <MMcKee@ORECK.com>
Sent: Thursday, April 14, 2011 5:49 AM
To: Hiro Natsume <hirostartn@bellsouth.net>
Subject: New Star XQ-600V
Good morning,
Where is the cycle start timer you changed in the robot to make it run?
Thanks,
Technical Specialist
Oreck Manufacturing Company
mmckee@oreck.com
PH 931.646.7856
CELL 931.644.5289
FAX 931.646.7615
Mp3 had some problems with nozzle heats running to 485 and the set point was 450. The contactor was good. Done some tweeking with the offset and gain. Still no good. I eliminated 2 bands as someone had crammed too many bands on a long nozzle extension and a long nozzle tip causing degradation of material causing splay That’s why I was called there for in first place. Heats are consistent now.
Worked on PMs
Mike Daniels
Technical Specialist
Oreck Manufacturing
Cell 931.287.6252
Eat. Sleep. Fish.
MP-3 Replaced the mercury contactor on the front zone.
MP-6 Vacuumed oil pan – AGAIN - We have another motor & pump in the bunker – just need the time & man power to put it in.
I’ve been checking the vacuum sensors on the phaser robots- found three of them adjusted too high. They need to be setting these up for each eoat.
MP-10 I tried out the prototype part for the nut press , it looks like it will work fine.
MP-2 They hung the main frame & the core plugs were missing again. Also one of the hydraulic quick-connects was broke off, and the eject. back safety
switch wire was mashed between the mold & platen, other than that, it was in great shape.
MP-2 Small blowback- took out nozzle heater band & fuse.
MP-1 Blow back- Pulled nozzle wires apart. It had a ¾ tip on it & the mold was ½” . I thought they were going to make them all ¾ .
Power outage- Tripped the north buss breaker & shut down the compressor. Reset.
I put gear oil in MP-2,3,& 4.
MP-5 Core plugs on the mold were broken. I hard wired them in to get them going. Will change them out when they pull it.
MP-4 I had no signal from the input card for Y reference. I pulled one out of MP-3 & tried it, worked fine. I put the one I thought was bad in MP-3- It ran good.
It must have been a bad edge connection. MP-8 Core not moving—Had a bad quick connect.
MP-5 The core cylinder on the non-operator side blew a seal . I pulled the cylinder & put it in the shop. Sean was repairing it when I left.
Battled with robot on mp10 most of the weekend it would stop in random positions I checked power supplies the 12volt supply seemed a little hot but was working.
Mp26 drilled and tapped platen and installed robot, plumbed the air in and ran cables. I believe Sean is going to finish the interfacing process.
Dr18 in shop. I finished putting process heaters in and installed new blower/motor there is a board lying in the rack not sure where it goes or if it’s bad as I didn’t remove it. And that’s where we are on that.
Worked some on PMs.
Mike Daniels
Technical Specialist
Oreck Manufacturing
Cell 931.287.6252
Eat. Sleep. Fish.
We are about to begin the new R2 Facia project which will involve 7 or 8 new part numbers for molding, these will be run on MP22. A new station will be constructed with a shuttle mechanism to present individually formed labels using two nests (operator loaded) on a subplate that mimic the mold.
The new Star robot for MP26 should arrive anytime. A robot interface will need to be installed and the top of the machine will need to be drilled and tapped. I would like Mike to install the hole pattern for the robot on the top of the machine.
Ronnie is ordering parts for the Conair dryer in the shop.
Parts are on order for the Interroll Decline Conveyor in shop.
Branson came in on the welder for the Ultimate Canister Vacuum Inlet Assembly, the setting are as follows:
Weld Time .350
Hold .5
Trigger 3.5
Air Pressure 25psi
AB OFF
Stroke 3.5 inches
Adjustable Leveling plate is level.
Parts should be here anytime for the new Pilot Destruction Mechanism. This may replace the duck bill style.
Mark McKee
Technical Specialist
Oreck Manufacturing Company
mmckee@oreck.com
PH 931.646.7856
CELL 931.644.5289
FAX 931.646.7615
MP-25 Had to unwire the relay & gripper so they could use the “B” side eoat. The input must be bad; it’s staying made.
MP-2 Core set wouldn’t work. I found some cut wires.
DR-29 Novatec – I changed the desiccant. It was discolored & contaminated.
MP-6 Vacuumed oil pan.
Gentlemen,
FYI
Conair 1250W regen heaters are on order, ½-13 all thread is a stock item in MRO and is located in the extrusion rack.
Mark McKee
Technical Specialist
Oreck Manufacturing Company
mmckee@oreck.com
PH 931.646.7856
CELL 931.644.5289
FAX 931.646.7615
