8.5.10 D shift

Yushin Picker project- Made some progress. The other relay interface box would not work. The controller pendant would operate the picker manually, but when I would try to put it into "Auto" with the Mold Open limit and safety gate signals jumped out, it gave a 5555 alarm, which was not found in the manual information.

Where I am now is, I put the 110vac transformer on the other relay box (the one from 18) and got it working again. Because that model of relay box indicates using the newer style pendants, and because that box supports features that the newer pendant has, I got the other controller cable to use with it when it comes back from being repaired. I do think we should attempt using the old style pendants unless we have a valid interface diagram for them. I contacted Yushin via E-mail for more specific information and am awaiting a response.

The Barrel for MP#1 did not come in last night.

There has been a molding meeting scheduled for Tuesday 5 and 6 pm.

Call if there are any questions.

Sean

" C " SHIFT

I worked on the Classic fascia hot stamp. I got it set up with the small print pad. Randy is supposed to get us the QVC pad with the large print so we

  can locate & drill the mounting holes .

 

I also worked on the Eagle fascia hot stamp. I got the mounting plate cut to fit & transferred holes in the slots to the base. All that’s left is mounting

  the pad to the hot plate & set up.

 

MP-2  The top core on the top cover mold was bleeding off. I put a gauge on the valve & saw it was dropping out. They had it on core 2, so I changed

   It over to core 1 & it worked fine. Will need to check it out when they finish the run.

 

I touched base with security & receiving all day --- Still no sign of the barrel.  WT #*@*!!!!!!!!!!

 

 

 

R. Upchurch

8.04.10 D shift

Mp#18- Ran into problems using the interface box that was on it. It was first bringing up " 0000 " on the pendant display. When I checked for 24volts on the interface board, I was reading 52 volts. Shortly there after it blew a fuse on the 200 volt power circuit.
I took the interface into the shop along with the picker from 14 so I could work on it while they ran press 18.
I hooked up a 200vac supply circuit to it again and it was blowing those fuses as well, but not the ones on the intrface board, so I am looking at a bad transformer possibly on that interface.

Then I looked at the other interface and found a bad fuse on the board. I replaced it and followed through the relays on the diagram. I tested the picker out on it and it worked fine. I jumped out the option we will likely not use (injection verified) so it would not need a relay there. I labelled all the wires after tracing them back on the terminal strip and will put the SPI plug on it tomorrow and double check the wire connections in press #18 if it is down.

I will let you know how it goes.

MP#1-Ronnie is going to call me today when(if) the barrel comes in today and I will help him install it and get it going. provided we have all the parts.

Call if there are any questions.

Sean

" C " Shift Weekend

MP- Robot kept stopping on “ Y “ axis. We found the over stroke block had moved.

 

MP-5  Robot CPU fault.  Mark pulled & replaced the cpu card & cleared the fault.

 

MP-20  Replaced the nozzle heater band & thermocouple.

 

MP-16  Ejector cylinder bolts broke; Found  1/8”  difference in the knock-out length.  Had tooling turn down knock-outs, replaced eject. bolts,

      & made a new eject. switch bracket.

 

Ordered more brass compression fittings from Nissei. ( for tie bar lube )

 

MP-5   Core 2 Leaking at manifold. Removed the fittings and put new Teflon on.

 

MP-6 thru 12  Vacuumed out oil pans.

 

MP-3  hooked up core switches & hydraulics on funnel mold.

 

MP-26  The chiller return line ball valve is cracked -  the valve that comes out of the 4” line up top.

 

MP-3   The barrel end cap is leaking. I kept an eye on it so they could finish the run. At the end of  C  shift, they needed about 100 more parts.

          They’re doing a mold change tonight. The end cap needs to come off to clean & reseat; That is if it’s not cracked.

 

 

 

       R, Upchurch