Saturday, February 12, 2011

2.11.11 Sean Kearns

Mp#15- Rebuilt the sled cylinder that was leaking. The pistons seal were pretty torn up as well.
There were problems getting the shaft yoke off because it was made with a set screw which had mashed the threads and caused them to gall coming out and going in. There was no help for it and it may have already been that way.
If it comes out next time I will turn it down and drill through it and put a bolt in it.

Mp#14- Need to order a sled seal kit for it also.

Restocked the hydraulic oil spill kit with everything I could find to put in it. They need to post a list inside the lid of what it needs to contain.

Because of the recent safety alert, and the fact that I have seen so many people unsticking grinders with them still plugged up, I posted a copy of the alert on every grinder in molding. This way no one can say they did not know about it.

Call if there are any questions.

Sean

Ronnie Upchurch

MP-8  No screw function. The screw cold start prevent wasn’t working on the front zone controller. We replaced the controller & it’s working fine.

          I’ll take the old one to Craig & see if he can fix it.

 

New Novatec dryer – I installed the new motor & speed controller & set the speed at about 8 rph. I dry cycled it for 5 hours & gave it back to them.

 

MP-16  No nozzle heat. I checked the heater bands & power from the contactor. The only thing I saw was one heater wire that may not have had a good connection

       at the wire nut. OK now.

 

Matsui dryer on MP-14 was in high heat alarm. It wouldn’t clear so I powered it down. When it came back on I let the regen. heat come up before I hit the

       Dry button; the process heat came up & it’s running fine. I think they had just moved this dryer & didn’t let it cool down.

 

MP-15  The nozzle was freezing off & it blew out one time. “ Delrin”   They had a 1” band on a 2” nozzle tip & it was slid all the way back. I put a 2” band

       on it & cleaned up the t.c. wire.

Friday, February 11, 2011

February 11, 2011

Friday, February 11, 2011

 

Replaced hydraulic hose for core that blew out last night on MP5.  Tested OK.  Cleaned up, mopped floor.

 

Ordered spare static charger for MP22, IML.

 

Ordered new Novatech material loader for new to us Matsui Dryer.

 

Ordered, received photo eyes and valves for IML fixture to replace pneumatic proxes. Started on installation.

 

Debugged I/O on new F1 Lite Fan Housing Tester.

 

 

 

Mark McKee

Technical Specialist

Oreck Manufacturing Company

1400 Salem Rd

CookevilleTN  38506

mmckee@oreck.com

PH      931.646.7856

CELL  931.644.5289

FAX    931.646.7615

 

Wednesday, February 9, 2011

2.8.11 D-shift

Mp#19- Repaired leaking sled cylinder. Replaced piston and shaft seals. o.K. to run.

MP#10- Pm'd machine and robot, touched up with some paint.

Have a good day!

Sean

Tuesday, February 8, 2011

Ronnie Upchurch

MP-5  Core 2 set switch not making. The mold wasn’t repaired over the weekend, so they had to pull it again for repair. Both switches were bad. Tooling

          Replaced them.

 

MP-15  Lost all manual control function. I found that the mold hanger had over stroked clamp open while setting it up. Also the eject back switch wasn’t made.

      I just had to make the switch & go through the clamp position reset procedure.

 

MP-20  Pre dryer loader not coming on. The load level sensor was out of adjustment.

 

MP-2  The front zone heat dropped out. The mercury contacts stuck open. “ Tap & Go”

 

DR-17  Regin over temp alarm. I found out they had just shut it down & moved it to another press without letting it cool down. After it sat & cooled awhile,

          It started right up.

 

New Novatec dryer-  Still under warranty. They are sending a new drive motor & speed control. We have to send the old motor & speed control back.

 

I got a quote for a Novatec loader to go on the Matsui dryer hopper. Waiting for Jerome.  

Monday, February 7, 2011

2-6-11 Mike Daniels

Mp13    repaired water manifold. Had to weld 1 port up was messed up too bad to retap.

 

Mold# 74046 this had a tooling work order but it just had sensor issue which I replaced. And put back in rack.

 

Mp12 replaced bad slowdown sensor on mold open side. I robbed this switch from Mp17

 

Need to order sled cylinder rebuild kit for mp15

 

Worked on PMs rest of night

 

Mike Daniels

Technical Specialist

Oreck Manufacturing

1400 Salem Rd

CookevilleTN  38506

Cell 931.287.6252

 

Eat. Sleep. Fish.