3.31.11 D-shift Sean

Mp#26- Installed the box with SPI base and routed the cable for the sprue picker interface. Will Continue interfacing it in on Monday. DR#11- replaced the process heat contactor. Moved some of the equipment out of the shop that has been waiting on parts. Tagged the items with signs. Including the Hot Stamp press Randy Russell was working on. Cleaned up in shop to make room for the R2 Fascia IML project. Continued with PM's. Have a great weekend. Call if there is anything I can help with! Sean

R2 FACIA PROJECT

We are about to begin the new R2 Facia project which will involve 7 or 8 new part numbers for molding, these will be run on MP22.  A new station will be constructed with a shuttle mechanism to present individually formed labels using two nests (operator loaded) on a subplate that mimic the mold. Gary will head up the physical building (construction, tooling) of this station, but may ask any of us to help out as needed to complete in a timely manner.  Sean will work with me on the electrical.  If anyone signs out components for this project in MRO, please sign out to R2 Facia.

 

The new Star robot for MP26 should arrive anytime.  A robot interface will need to be installed and the top of the machine will need to be drilled and tapped.  I would like Mike to install the hole pattern for the robot on the top of the machine.

 

Ronnie is ordering parts for the Conair dryer in the shop.

 

Parts are on order for the Interroll Decline Conveyor in shop.

 

Branson came in on the welder for the Ultimate Canister Vacuum Inlet Assembly, the setting are as follows:

Weld Time         .350

Hold                  .5

Trigger              3.5

Air Pressure      25psi

AB                    OFF

Stroke               3.5 inches

Adjustable Leveling plate is level.

 

Parts should be here anytime for the new Pilot Destruction Mechanism.  This may replace the duck bill style.

 

 

 

Mark McKee

Technical Specialist

Oreck Manufacturing Company

1400 Salem Rd

Cookeville,  TN  38506

mmckee@oreck.com

PH      931.646.7856

CELL  931.644.5289

FAX    931.646.7615

 

Ronnie Upchurch

MP-25  Had to unwire the relay & gripper so they could use the “B” side eoat.  The input must be bad; it’s staying made.

 

MP-2  Core set wouldn’t work. I found some cut wires.

 

DR-29  Novatec – I changed the desiccant. It was discolored & contaminated.

 

MP-6  Vacuumed oil pan.

Parts

Gentlemen,

 

FYI

 

Conair 1250W regen heaters are on order,  ½-13 all thread is a stock item in MRO and is located in the extrusion rack.

 

Mark McKee

Technical Specialist

Oreck Manufacturing Company

1400 Salem Rd

Cookeville,  TN  38506

mmckee@oreck.com

PH      931.646.7856

CELL  931.644.5289

FAX    931.646.7615

 

3.27.11 Weekend D-shift Sean

Had several dryer problems this weekend. Seeing that many of them are related to dirty filters and worn out hoses, etc. Are the techs still doing dryer pm's? Some had other issues, bad heaters, desicant problems, etc. Waiting to hear more on the Calibration procedure for MP#21. It ran fine all night tonight but still leaking , maybe worse. The clamp seal is leaking worse than before. Pump is operating a little warmer than the other day, but not running hot. MP#12-The connector test fixture had some problems failing test and leaking pressure. I flipped the rubber peice around and reinstalled it and it worked fine but the indicator lamp bulb was missing. Found one in MRO and replaced it. Mp#2- replaced the Zone #2 thermocouple. It was reading off temp significantly. There is a short list of items to be ordered that Ronnie and I left on the desk in the shop. Items like a regen heater element for conair dryers,etc. I will be back on Wednesday. See you then. Have a good day! Sean

Ronnie Upchurch

MP-18  The machine disconnect & switch gear came apart. I turned the power on so they could do a mold change. The E-stop button on the control panel

            fell off, I reinstalled it.

 

DR-11 Mezzanine – Process alarm. I found the rotation backwards. Rewired.

 

DR-6  Mezzanine – Temp. wasn’t coming up. I found the bed motor drive gear had slipped down on the shaft & wasn’t contacting the bed gear. Readjusted.

 

MP-4  Had a small blowback. Had to replace the T.C. wire

 

MP-18  Had to replace the safety docking switch on the grinder.

 

MP-9  Replaced the robot conveyor relay.

 

MP-25 I don’t know why the relay isn’t bypassing the gripper switch. When they shut it down we’ll be able to tear into it.