August 21, 2010

Me and Gary set up Dukane welder with new fixture and new Branson Horn.  Located, drilled and tapped for new fixture.  Shimmed fixture .080” to get closer to parallel horn to part.  Dropped down stop to just above main part body.  Started with .8 weld time and could not tear weld with pliers.  Weld was very Hot, some weld slag visible on part.  Reduced weld time to .6 sec, still welding all around. Parts look better.  Run 30-40 parts, looks good.  Turned over to production.  Have a Nice Day!

 

Mark McKee

Technical Specialist

Oreck Manufacturing Company

1400 Salem Rd

Cookeville,  TN  38506

mmckee@oreck.com

PH      931.646.7856

CELL  931.644.5289

FAX    931.646.7615

 

8.19.10 D shift

Dr#2- installed the motor from the dryer on the trailer. Found that OL's were bad also. Replaced them and checked operation, O.K. to run. Also replaced the regen contactor on it as well.

Mp#17- Cleaned up oil and replaced absorbent.

Replaced the pressure gage on the fan housing destructive tester. Evidently someone needed it.

Cleaned up in maintenance shop and hauled out the trash and cardboard.

Submitted a PTO day for September 7th, 2010.

Call if there are any questions.

August 19, 2010

August 19, 2010

 

Upgraded MP 25 with new core sequence program.  Changed P-ROM chips.  Tried out works fine.  Cores “off” , Special Core Seqence “on”.

 

Flipped Slide cyl on gate cutter tooling over for clearance.

 

Worked on Matsui Dryer Hopper DR53.  No display.  Check fuses, power, relays, run/stop switch,  think it needs new board.  Will call Matsui tomorrow.

 

Worked on Cinci Dryer in shop.  Getting overtemp alarm on bed shift.  They were trying to run it at 130 degrees for Acrylic.  Raised the temp to 160 and overtemp to 35, had no problems.

 

 

Mark McKee

Technical Specialist

Oreck Manufacturing Company

1400 Salem Rd

Cookeville,  TN  38506

mmckee@oreck.com

PH      931.646.7856

CELL  931.644.5289

FAX    931.646.7615

 

Test

Trying to get Mike set up

 

  Joshua Ledbetter

  Molding Maintenance Manager

  Manufacturing Engineer

  Oreck Manufacturing Company

  931-239-3235

 

8.18.10 D shift

Mp#15- Replaced nozzle heater band at Roy Smith's request.

Replaced bad contactor on the thermolator that was in the shop. Green tagged it and placed back in the auxilliary equipment area.

Made a fixture for the intake pivot to be drilled out at the mounting tab. The hole was flashed in and several had to be reworked, at Marty's request.

Repaired the web-trak sensor cable on the compact cannister hotstamp press. The cable had rubbed into the heater plate melting through it.
Soldered and tied it back up neatly.

The dryer in the shop needs the process blower changed out. I didn't see one in MRO so I plan to take the one from the dryer on the trailer out back to repair it. Also changed out the bad contactor in it.

Call if there are any questions.

Sean

Branson Welder Setup

Branson Welder Setup with new horn and fixture is Weld Time .700 Hold Time .200 Trigger Press 4 Main Air 35psi.  Also tuned welder with current horn setup.

 

Mark McKee

Technical Specialist

Oreck Manufacturing Company

1400 Salem Rd

Cookeville,  TN  38506

mmckee@oreck.com

PH      931.646.7856

CELL  931.644.5289

FAX    931.646.7615

 

August 18, 2010

August 18, 2010

 

Replace thermolator on MP1.  Brought the faulty one to shop, not heating.

 

Set up old Branson 910IW Sonic Welder with new fixture and new horn.  Had to go with the BLACK booster, as silver did not have enough power to weld properly.  It is over by the other not used equip, back of molding. 

 

Helped Josh adjust MP21 Screw pressure to correspond with percentage on panel.

 

 

 

Mark McKee

Technical Specialist

Oreck Manufacturing Company

1400 Salem Rd

Cookeville,  TN  38506

mmckee@oreck.com

PH      931.646.7856

CELL  931.644.5289

FAX    931.646.7615

 

August 17, 2010

8/17/10

 

Ordered switch for power feed on milling machine.

 

Ordered additional 3.6 volt memory back up batteries for mold machines.

 

Replaced mitsu contactor in mold machine in warehouse.

 

IRG trained Mike on hose crimper.  Made new hose for mold #76010.  Replaced hose.

 

Worked on MP10 sonic welder, had slight misalignment.

 

Showed Mike oil storage area to take spent filters to drain.

 

Replaced memory back up battery in MP4.

 

Looked at old hot stamp on MP20, need to schedule it down sometime to tear down and tighten connections from display to main board.

 

Mark McKee

Technical Specialist

Oreck Manufacturing Company

1400 Salem Rd

Cookeville,  TN  38506

mmckee@oreck.com

PH      931.646.7856

CELL  931.644.5289

FAX    931.646.7615

 

8.15.10 D shift

Mp#5- Prefill alarm came up again. Added about 1350 bits to offset to zero tonnage value back out. Checked the other convecs and they did not need to be adjusted. Alarms cleared and it began working again without incident.

Worked on robot PM's this weekend. I was able to do them all except for the ones on MP#6 and #7 machines.

Call if there are any questions or I can help with anything.

Talked with Wayne McConnel yesterday, his number is 931-646-7853 for anyone who does not have his number.

Sean