4.26.12 Sean Kearns

Mp#8- Installed new feed-throat coolant lines. Removed old infrastructure and installed new hoses with isolation valves. Checked for leaks...O.K. to run.

Gil has a tool with a leaking seal in the shop, it has a 20mm shaft, it appears to be Chinese manufacture. I will speak to Henry Yap when I come in about getting a seal replacement to make the repair.

I am moving to 3rd shift beginning Sunday night and Mike Daniels will be moving to 2nd shift on Monday temporarily for 5 weeks for cross training purposes.

Did anyone hear where management decided to have the company picnic this year?

Give me a call if there are any questions, have  a great weekend team!

Sean

4.25.12 Sean Kearns

Mp#4- The error 39 fatal alarm problem has occurred and will not seem to clear after powering down the controls. I shut it down at the disconnect and advised Roger and Marty to leave it down until Josh can contact Milacron in the morning.

Mp#16- Did the ANSI Safety audit on the press.
Need to obtain a sled seal kit for it also, it is leaking.

Give me a call if there are any questions.

Sean

4.23.12 Sean Kearns

Mp#25- F1 Fan -To Set up the press to run the product distinction system: Set "M1" when the press is in automatic and has finished delivering the (*2)forced rejects to the scrap box. Just push "F1" and it will begin flashing "ON". Do not press enter, just let it flash. After a shot it will remain in "ON". When you are ready to read a sample from a "good" cycle, then press "F2", it will also flash until it has "registered" a good cycle. Then it will remain "ON" as well. Adjust the "M1" value to read just below the "INJ END POSITION" of the "good" part cycle and the "M2"value should be just above it.

We tested the process by allowing the cushion to deviate below the "M1" value by lowering the shot size. It gave an indication of the fault and then delivered the faulty parts to the scrap drop. After the (*6) consecutive shots determined to be bad, it will stop the press and alarm. If the nozzle freezes off and the inj end position goes above the "M2" value, it will also fault and deliver them to scrap drop.

Have a nice day!

Sean