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Test 2

Last Post for Oreck

Hello Team.
Since I was laid off on the 16th this week, this will be my last post for Oreck.

I just want everyone to know that I really enjoyed working with everyone. It was a very nice experience to work with such a professional group of maintenance and tooling folks. I have come away with a new perspective on ways to accomplish things in the molding business thanks to all of you.
This is not a goodbye, as we will hopefully remain in contact in the future as associates and friends.
I would say best of luck to you all, but, as we all know, luck has nothing to with it! So best of fortune to you and may God smile upon you all!

Stay in touch,

Sean Kearns

6.27.12 Sean kearns

Mp#25- PM'd robot, replaced sheared screws from the crosswise travel. This appears to be a situation where the machine and robot were set-up incorrectly causing damage.

Mp#10- The nut press was not pressing the square nut on the LH side in all the way. I welded on more metal to the pusher block and replaced the cyclinder that presses in that nut. That seemed to be the problem.

Have a nice day!

Sean

6.26.12 Sean Kearns

Mp#3- removed tramp metal from the nozzle tip...looked like an axle from a baseplate?

Mp#5- had some issue with tonnage not building. Potentiometer was reading correctly but I tried some offset changes with no luck. Then when I put the value back to where it originally was, it started working again.

Mp#6- PM robot and machine. The robot Z axis belt was off track and had started wearing on the belt. I set the tracking back to center.

Mp#25 robot- Bolts are broken on the crosswise travel bracket again.?! When it goes down again they will need to be replaced..

Worked on ANSI stuff on #15. Installed the purge sheild interupt relay for screw rotate. Works fine. Still need to do the Robot/IMM estop interlock. I made the note in the folder.

Have a good day.

Sean

6.7.12 Sean Kearns

Mp#10- Put the jumper on wire no.224. That cleared the problem with the cores not working- after I removed the jumper and turned cores back on.
I do not know why, but evidently 224 needs to be jumpered on that press with 69 -vdc.
The ejctors were still acting eratic and the mold would not close so I put the jumper back in for the ejector back switch and the problem went away. He pulled out the mold and I worked everything just fine with the mold out so evidently there is a problem with the ejector back switch, or he has the knockouts too loose to make the switch.?

Mp#11- started working on the circuit changes for it. I installed the 120 and 210 relays, verified the wiring on the robot/IMM interface plug. The next thing I have to do is change the wiring for the door switches, and E-stop circuit. I did not have time to get into that before they want to run it on days Friday so that is where I am with that.

Mp#25- put the belt back on the small conveyor and tracked it so it was not riding towards the loose side.

I left a PTO form for the floating holiday I have to use this month Josh.

Have a nice day.

Sean

6.5.12 Sean Kearns

Mp#8- Finished tying in the robot e-stop with the machine per circuit changes outlined in the folder. Checked operation, O.K. to run.

Mp#10- Started making changes to circuit. I installed the relays and some wiring, but haven't cut into anything yet. Will continue tomorrow. We are running low of the 16-18 gage insulated terminal spade connectors. I have been using them with these circuit changes. May want to pick up some more, about 200 each. I have some red ones in the project box to go by.

Mp#12- The Eagle Fan Tester fixture was not sealing enough to pass the test. Replaced the O-rings and checked operation, O.K. to run. With the operators testing 8 parts per shift, I am not sure what the life expectancy is on them? We ma need to include a sign on the fixture to advise them to change o-rings if they suspect problems.

Mike and I looked at the leak on MP#3 at the end of my shift and we found the hose leaking under the manifold needs the o-ring replaced as well.

I also broke the porta-power cylinder fitting. Not sure where to get these, may want to check with A&H hydraulics? I will research that more tomorrow and submit something.

Have a nice day.

Sean

6.3.12 Sean Kearns

Mp#8- Wired in the safety gate and purge sheild relays per ANSI drawings. It is not complete as remaining work to robot E-stop needs completed.

Replaced the pump seal in the thermolator that was in the shop. tagged and put it back on the shop floor. I will return the welder to storage tomorrow.

Cleaned up the oil under 3, will keep an eye on it further.

Have a nice day!

Sean